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NSC Admin

How Chiller Systems Work

NSC Admin · May 20, 2019 ·

If you work with industrial machinery, you might use a process chiller system to keep your machines from overheating. They can be very effective in keeping things at optimal temperatures, but how does a chiller work? Knowing how process chillers work can be helpful in choosing the best system to meet your needs.

How a Chiller Works

To put it simply, industrial chillers cool process fluids. Process fluids (typically water or a water/glycol mix) are used to cool machinery, equipment, food, etc. The process fluid absorbs heat from what is being cooled and then goes through the chiller where the heat is removed from the fluid and transferred to the ambient air.

Two Circuits

Industrial water or glycol chiller systems contain two main circuits: a refrigeration circuit and a fluid circuit. The refrigeration circuit is made up of four components: the compressor, the condenser, the expansion valve and the evaporator. The refrigeration circuit removes heat from the process fluid. The fluid circuit is typically comprised of a fluid reservoir, a pump, filters, and a heat exchanger. The fluid circuit carries the process fluid around the object being cooled.

The Refrigeration Cycle Step by Step – Chiller Diagram

Water chiller diagram

The refrigeration circuit is the most technical part of how a chiller works.The refrigeration cycle uses the principles of thermodynamics to efficiently move heat from one area to another. In the case of chillers, heat is taken from the fluid being chilled and transferred to the ambient air.

  1. The Compressor

The refrigeration cycle begins with the compressor. The compressor takes low-pressure low-temperature refrigerant in gas form and compresses it into a high-pressure high-temperature gas.

  1. The Condenser

This gas then flows through coils in the condenser. While in the condenser, air or water will flow over the coils and remove heat from the refrigerant. As the refrigerant loses heat it will begin to condense until all of the gas has condensed into a liquid.

  1. The Expansion Valve

After leaving the condenser, the liquid goes through the expansion valve. The expansion valve restricts the flow of refrigerant. When the high-pressure liquid goes through the expansion valve it enters the evaporator.

  1. The Evaporator

The evaporator is where the refrigerant starts evaporating back into a gas. When the refrigerant evaporates it gets very cold and absorbs a lot of heat. It is in the evaporator that the process fluid will interact with the cold refrigerant. Heat is removed from the fluid and transferred to the refrigerant. The refrigerant will then enter the compressor and the cycle begins again.

North Slope Chillers

North Slope Chiller Unit

Now that you know how a chiller works, you may be considering your process chiller system options. North Slope Chillers boast the most advanced active refrigeration circuit available. They are easy to install, remove and relocate and will not disrupt the layout of your current system. Whether you’re looking to cool, freeze, or anything in between, North Slope Chillers offers a solution to meet your needs.

Hydroponics and Marijuana

NSC Admin · Jan 30, 2019 ·

When it comes to growing cannabis, hydroponics is an attractive option for growing high-quality buds. A hydroponics setup tends to produce plants quickly (relative to traditional growing methods) and can be used in just about any sized space. Additionally, utilizing hydroponics in cannabis production allows growers to precisely control the nutrients the plants are receiving; this, in turn, can result in bigger, healthier, and more potent buds. A higher value, some might say.

Enclosed marijuana hydroponics garden
Photo from Wikimedia Commons

Setting Up Your Hydroponic System

A quick Google or YouTube search will produce plenty of info on how to set up a hydroponics growing system. Here are just a few tips for setting up your hydroponics cannabis garden:

(You can learn more about different hydroponics growing medium options here. )

  1. Sterilize Your Equipment

This isn’t a huge concern if you’re using brand new equipment; however, if your equipment is second hand or has been used before, taking time to sterilize it can prevent the growth of pathogens that can destroy your marijuana.

  1. Watch Your Water!

Water is what carries those precious nutrients to your cannabis plants. Closely monitoring your process water will help you achieve maximum yield. Two key measurements to look at are pH and Electrical Conductivity (EC). Measurements for pH and EC as well as temperature should be taken at least two times daily.

Fresh water used for hydroponics
Pixabay.com

pH Levels

As mentioned earlier, a pH level between 5.5 and 7 is ideal for growing cannabis; this provides a good environment for the roots to absorb nutrients. pH is measured using litmus strips or a pH meter.

EC 

An EC reading measures how strong a solution is (how mineral-rich water is). An EC measurement between 0.8 and 2.0 is appropriate for cannabis plants. EC is measured using an EC probe.

Temperature

A water temp of about 65 F/ 18 C provides good nutrient absorption and prevents algae growth.

  1. Don’t be afraid to use support

marijuana plants supported by a trellis system
Surna.com

Marijuana grown via hydroponics may not have as much support as plants grown in soil and could be prone to breaking. A simple solution is trellising; trellising plants provides support and helps plants to grow a certain direction.

  1. Know Your Nutrients

All plants, including marijuana, have very specific nutrient requirements. Familiarizing yourself with them will help you stay on top of things as you work to provide your plants with an optimal nutrient solution.

Macronutrients

The primary, or “macro”-nutrient requirements for plants are: Nitrogen (N), Potassium (K), and Phosphorus (P)

Micronutrients

Additionally, plants require secondary, or “micro”-nutrients. These include Boron, Calcium, Copper, Iron, Magnesium, Sulfur, and Zinc .

Nutrient Solutions for Hydroponics

Nutrient solutions come in either a premixed or powder form, and provide the necessary macro and micronutrients. Premixed options are a bit more fail-safe, but with can be successfully used to grow cannabis plants hydroponically. There are many options used to deliver nutrients to the plants in the most effective way, including using clay pellets and the nutrient film technique (NFT), or the film technique. The idea of nutrient film distributes dissolved nutrients through a shallow stream of water directly to the roots of the plants. Special clay pellets help with the oxygenation of the water, improving nutrient absorption. Although these methods are often used for faster growing crops, using clay pellets and the nutrient film technique are great examples of the various ways you can optimize your hydroponic growing setup. 

  1. Light it Up!

The right grow light fixture for your hydroponics setup depends on space, distance between light and plants, and your budget. Whatever you decide to use, the fixture should produce light in amounts between 400- 700 nanometers (an inexpensive light meter can help you measure this).

A hydroponics garden with lights
Flickr.com

Hydroponics grow lights typically use one of the following types of bulbs:

  • High Intensity Discharge Lights (HID)-This lighting is better for larger grow rooms with good ventilation.
  • Compact Fluorescent Lights (CFLs)– These are fairly inexpensive and good for smaller rooms.
  • Light Emitting Diode (LED)- LEDs are good for small areas but more expensive than CFLS

  1. Monitor Humidity and Air Flow

Humidity requirements vary for cannabis depending on the stage of growth. Young plants need 60-70%. Plants in the blooming phase require humidity levels of about 40%. Humidity levels can be adjusted using either a humidifier or dehumidifier as needed.

Maintaining proper ventilation and air flow aids in temperature distribution. Air temps should be kept at around 75 F.

Careful Process Temperature Control

As mentioned earlier, when growing marijuana hydroponically, it is best to keep the water temperature at around 65 F and the air temperature at around 75 F. These ideal temperatures will help cannabis plants absorb maximum nutrients. In especially warm climates, a process cooling solution may be required.

Fluxwrap tank jacket

Fluxwrap from North Slope Chillers keeping a reservoir at a Marijuana farm cool

North Slope Chillers’ process chillers and extraction chillers take up minimal space within your current hydroponics cannabis setup, are almost effortless to install, and are made to order– that means your cooling solution can be custom tailored to fit the needs of you operation. If you’d like more info on what cooling solutions are available for your hydroponics setup, give us a ring at (866) 826-2993 or shoot us an email at [email protected].

No Soil? No Problem! An In-Depth Look at Hydroponics

NSC Admin · Dec 11, 2018 ·

Hydroponics is a popular (and rapidly growing) horticulture method that involves growing plants without soil.Thanks to years of research, there are several hydroponics setup options today. Success in hydroponics is achieved when root health is carefully monitored.

Plants growing in a greenhouse in a hydroponics setup

Hydroponics is derived from the Greek words “hydro”, meaning (you guessed it) “water”, and “ponos”, meaning “labor. Put simply, Hydroponics is a horticulture method that involves growing plans with only water, nutrients, and (typically) some sort of medium. That’s right, no soil! The goal of hydroponics is to remove as many obstacles as possible between plant roots and water, oxygen, and nutrients.

Hydroponics is a proven technology that has been well-researched and developed over time. While there are a few minor drawbacks to utilizing hydroponic systems (versus growing plants in soil), the potential benefits are dramatic. There are several options for hydroponics setups which allows for significant customization and versatility. Whatever method is utilized, success in hydroponics is most likely to be achieved when root health is carefully attended to.

A Brief History of Hydroponics

Early Research

The earliest recorded information on growing plants without soil can be found in “A Natural History” by Francis Bacon published in 1627. This publication spurred an interest in water culture research. In 1699, John Woodward published his experiments with water culture and spearmint. He discovered that plants cultivated in “dirty” water sources grew better than those grown in distilled water.

By 1842, a list of elements essential for plant growth had been agreed upon by most researchers. The discovery of these essential elements along with the research of German botanists Julius von Sachs and Wilhelm Knop led to refined techniques for soilless cultivation. .

In 1929, a professor at University of California Berkeley, William Frederick Gericke, began publicly pushing for solution culture to be used in commercial agriculture applications. Gerickie’s research gained attention when he successfully used a solution culture to grow tomato vines in his backyard that measured 25 feet long. His contemporaries, however, were skeptical that solution culture could be as effective as traditional agriculture in crop production. In 1937, Gericke coined the term “hydroponics”.

Growing Success

One of the earliest successes of commercial hydroponics was born out of necessity. In the 1930s, Wake Island, located in the Pacific Ocean, was used as a refueling stop for Pan American Airlines. Because the island lacked the necessary soil and environment to grow produce, hydroponics was used to grow vegetables for the passengers.

In the 1960s, the Nutrient Film Technique, a popular method used today, was developed by Allen Cooper of England. This technique involves a shallow stream of water containing dissolved nutrients being recirculated around the plant roots via a gully or channel.

A hydroponics display at Living With the Land at EPCOT, Walt Disney World
A Hydroponics Exhibit at Living With the Land, Part of Walt Disney World’s EPCOT

In 1982, Hydroponics become part of a popular attraction. Walt Disney World’s EPCOT opened “Living With The Land”.This park feature is a large pavilion that prominently features a variety of hydroponic techniques like those pictured above.

Modern Hydroponics Applications

Hydroponic growing system at the KSC in Florida
KENNEDY SPACE CENTER, FLA. – In a plant growth chamber in the KSC Space Life Sciences Lab, plant physiologist Ray Wheeler checks onions being grown using hydroponic techniques. The other plants are Bibb lettuce (left) and radishes (right). Wheeler and other colleagues are researching plant growth under different types of light, different CO2 concentrations and temperatures. The Lab is exploring various aspects of a bioregenerative life support system. Such research and technology development will be crucial to long-term habitation of space by humans.

Over the past few decades, NASA has done considerable hydroponics research and development for its Controlled Ecological Life Support System (CELSS). This research is done in an environment that mimics that of Mars.LED lighting is used to grow plants in a different, cooler color spectrum. Ray Wheeler, a plant physiologist at Kennedy Space Center’s Space Life Science Lab, believes that hydroponics will create advances within space travel as a bioregenerative life support system.[12]

In 2007, Eurofresh Farms, located in Willcox, Arizona, sold over 200 million pounds of tomatoes grown in hydroponic systems. Eurofresh developed 318 acres worth of hydroponics crops and represented approximately one third of commercial hydroponics in the United States. ( In 2013, Eurofresh’s greenhouses were acquired by NatureSweet Ltd.)

Thanks to continual technological advancements and several economic factors, the global hydroponics market is expected to grow from its 2016 value of $226.45 million to $724.87 million by 2023.

The Pros and Cons of Hydroponics

Like anything, hydroponics has its pros and cons. However, when done carefully, the cons become minimal and the pros become phenomenal successes.

A Few Drawbacks

While we think hydroponics is pretty amazing, we’ll be the first to tell you there are a few drawbacks to going with this growing method. Most notably, hydroponic systems can be expensive and more difficult to manage that traditional methods. Some additional disadvantages include:

  • Mistakes and malfunctions will affect plants more quickly. Soil can act as a buffer, guarding plants against any complications.
  • Any waterborne diseases will spread quickly.
  • Because most hydroponics systems rely on electricity, a power outage could seriously impede a crop’s success.
  • Hydroponics setups require higher quality water.
  • An artificial growing environment demands close supervision.

hydroponics grow system

Looking on the Bright Side

Hydroponics growing methods boast some pretty impressive advantages; however, it’s important to note that these successes only occur when systems are carefully set up and maintained. Unlike outdoor gardening, in hydroponics, beautiful, healthy, fruitful plants don’t happen by chance. When properly tended to, hydroponics setups offer the following benefits:

  • Growers have complete control over the nutrient balance.
  • Hydroponics gardens require 80% less space.
  • No pesticides are required if the setup is in a sterile environment.
  • Less physical labor is required (tilling, fumigation, mulching, etc.)
  • Crops are not limited by season; plants can grow year round.
  • Plants grow at least 20% faster. Because it’s easier for plants to receive nutrients, more energy can go towards plant growth.
  • Hydroponics setups can be installed just about anywhere.
  • Hydroponics systems require about 20 x less water.
  • Plants boast a 25% greater yield.

Supplies for Hydroponics

No matter the technique, a hydroponics setup will require a nutrient solution and a growing medium. Additional supplies often include a growing tray or netted pots, a reservoir, a water pump, and an air pump. However, these supplies are dependent on the method used.

Nutrients always include Nitrogen, Potassium, Phosphorus, Calcium, Magnesium, and Sulfur. Additional nutrients that may be included are: Iron, Manganese, Boron, Zinc, and Copper

Rockwool growing medium
Rockwool, the industry standard for growing

There are likely hundreds of growing channels available, however the industry standard is either rockwool (rockstone), perlite, or vermiculite. In recent years, alternatives such as polyurethane grow slabs, rice hulls, sphagnum moss, oasis cubes, coconut fiber, sawdust, gravel, sand, and expanded clay pellets have become increasingly popular.

Techniques

While hydroponics setups vary fairly notably, the most common approaches can be summarized in the following six methods:

Deep Water Culture System (DWC)

deep water culture system chart

Deep Water Culture Systems, or DWC, keep plants suspended directly in a reservoir of nutrients. Plants are typically placed into net pots with a growing medium for support. Roots grow out of the netted bottoms of the growing containers. This method is attractive to many growers due to it being relatively inexpensive and easy to set up and maintain. However, this method of floating gardens is not ideal for large plants or plants with long growing periods.

Wick Systems

wick system in hydroponics

Wicking Systems transport nutrients and water from reservoir to root zone via wicks. Wicks can be simple materials like rope or felt. The key to a successful wick system hydroponics setup is to use a growing medium that transports the solution of nutrients well. This setup is a great option for

smaller plants that don’t require a lot of water and nutrients. Furthermore, if set up correctly, this method is mostly “hands off”. It’s important to note that large plants may have trouble getting enough nutrients and water from wick systems.

Ebb and Flow Systems

Ebb and Flow Systems, also known as Flood Drain Systems, are a less common hydroponics setup. In this setup, plants are grown in a tray full of growing medium. The tray is flooded a few times a day. This is done via a water pump that moves the nutrients from a reservoir to the growing tray. The frequency of flooding depends on factors such as plant size, air temp, and where the plants are in their grow cycle. This is an extremely flexible setup that allows for custom medium, plant placement, and flood frequency, This system requires significantly more growing medium that other methods, making it more expensive. Additionally, if the pump fails or ambient conditions change quickly and drastically, roots could dry out quickly.

Nutrient Film Technique (NFT)

Nutrient film technique in hydroponics

The Nutrient Film Technique, or NFT, is a popular option, especially for commercial applications. Plants are grown suspended above channels. A nutrient solution constantly runs along the bottom of the channel, coating the roots in a “film” of the solution. The solution returns to a reservoir after passing through the channels where it is recirculated. NFT requires minimal growing medium. Unfortunately, any pump failure could ruin crops. Also, overgrown roots could potentially clog channels.

Drip Systems

hydroponic drip system

Drip systems are not unique to hydroponics and were originally created for use on soil-grown plants. In a hydroponics setup, plats are places in a tray or individual pots with a growing mechanism. A nutrient rich solution is pumped from a reservoir and through drip emitters. Typically, each individual plant has at least one drip emitter feeding it the solution. Drip setups are relatively cheap when done on a large scale and allow for close control of water flow. Furthermore, these systems are less likely to malfunction than other setups. Drip systems are a great option for large-scale growing; smaller operations, however, may find the setup to be overkill.

Aeroponics Systems

aeroponics system chart

Aeroponics systems are perhaps the most “high-tech” option when it comes to hydroponics setups. They operate by constantly, or nearly constantly, misting the root zone with a nutrient spray. Growers have the option to mist the roots on a frequent cycle (allowing only a few minutes between each cycle) or the constantly mist roots with a finer mist. In aeroponics, roots are often exposed to more oxygen than in submerged hydroponics setups; this is because misting allows for constant aeration of the nutrients. Aeroponics setups are typically the most expensive and difficult to set up. Specialized nozzles are required. Moreover, any nozzle failure will lead to quick root drying.

The Key to Success: A Healthy Root Zone

Roots of plants in in hydroponics setup before being submerged
When it comes to any branch of horticulture the root zone is where the magic happens. Because the root of a plant is the start of its vascular system (where nutrients are absorbed), it’s crucial that this area is well cared for.
As we’ve mentioned, hydroponics allows for careful control of the growing process. This provides excellent opportunity to meticulously care for plant’s root zones. A notable factor that significantly affects root health is temperature. More specifically, nutrient solution temperature.

Why Temperature Matters

A nutrient solution and, consequently, root zone, that gets a little too warm could lead to plant heat stress, wilted plants, aborted fruit, slow growth, and dangerous pathogen growth. At the root of these issues is low oxygen. The warmer a solution gets, the less oxygen it’s able to support and transport to the root zone. What’s more, as temperatures rise, root zones actually need more oxygen! High hydroponic water temperatures put plants in a tough situation: roots need more oxygen but nutrient solutions are actually carrying less oxygen than usual.

A Cool Solution

FluxWrap from North Slope Chillers keeping a nutrient reservoir at proper temperatures
For serious hydroponics horticulturalists, a process cooling solution may be required to maximize crop yields. Hydroponic water chillers are a convenient way to keep nutrient solutions at optimal temperatures as they circulate through the reservoir. North Slope Chillers take up minimal space within your current hydroponics setup, are almost effortless to install, and are made to order– that means your cooling solution can be custom tailored to fit the needs of you operation. If you’d like more info on what cooling solutions are available for your hydroponics setup, give us a ring at (866) 826-2993 or shoot us an email at [email protected].

Selecting the Correct Chiller for Your Needs

NSC Admin · Aug 30, 2018 ·

1/2 ton chiller

Put simply, industrial chillers help keep systems and supplies cool. Unwanted heat can cause downtime, wasted materials, slow production, and, consequently, smaller profit margins. Process chillers remove unwanted heat and keep things running smoothly, even when temperatures are high.

Large Steel Liquid Tanks

Chillers are used in a variety of applications including:

  • Process Cooling
  • Food and Beverage Production
  • Chemicals
  • Plastics
  • Printing
  • Welding
  • EDM
  • Lasers

Because there are so many options for types of chillers, determining what kind of chiller you need can seem daunting. Picking the wrong chiller can lead to poor results and/or wasted energy and money. Before you make your selection, it’s important to consider your specific cooling needs and to learn about the different types of chillers available.

Let’s take a quick look at the two main types of compression chillers:

Air Cooled Chiller vs Water Cooled Chillers

Industrial chillers use either air-cooling or water-cooling technology to operate. There are benefits to both. Your selection between the two will depend on the needs of your operation.

Both types of chillers are made from the same components: an evaporator, a compressor, a condenser and an expansion valve. While the mechanics of moth are fairly similar, air-cooled chillers use fans to move air across the condenser while water- cooled chillers move water through a closed condenser circuit.

North Slope Chillers Cooling Diagram

Air-Cooled Chillers

Air cooled chillers can typically be installed outside, which means they require no extra interior space. This makes them a great option for stationary cooling. However, it’s important to consider that they require extra energy and are more prone to blockages (compared to water-cooled chillers).

Water-Cooled Chillers

Because water has such a high heat capacity, using water evaporation to dissipate heat is typically much more energy efficient than using air. More often than not, water-cooled chillers will be your most efficient option. Additionally, water-cooled chillers tend to last longer than water-cooled.

North Slope Chillers: Custom Options!

North Slope Chillers offers top-of-the-line chillers sized for several different needs and applications. Our chillers are made to order which means any chiller ordered from us can be customized to fit your exact requirements.

To lean more about chiller selection and to determine which type and size of chillers will best fit your needs, check out our Chiller Selection Guide.

Best Temperature for Hydroponics

NSC Admin · Aug 20, 2018 ·

Hydroponics is an agriculture method that involves growing plants in something other than soil.

There are a few different approaches to hydroponics. Sometimes the roots are supported in perlite or gravel. Often, however, no growing medium is used; plants are suspended with their roots immersed in the nutrient solution.

The key difference between traditional growing methods and hydroponics is how nutrients are applied to roots. While in traditional agriculture roots receive nutrients via soil, In hydroponics nutrients are supplied to plant roots via mineral nutrient solutions in a water solvent.

hydroponic gardening

flikr.com

What’s in a hydroponic nutrient solution?

Essential nutrients included in  the nutrient solution are: Nitrogen, Potassium, Phosphorus, Calcium, Magnesium, and Sulfur.

Additional nutrients that may be included are: Iron, Manganese, Boron, Zinc, and Copper.

Water: Temperature is Critical!

As mentioned above, hydroponics typically involves a plant’s roots being suspended in a water solvent. Because the root of a plant is the start of its vascular system (where nutrients are absorbed), it’s crucial that this area is well cared for. Extreme water temperatures around the root will diminish a plant’s capacity to absorb nutrients and water.

hydroponic water temp chart

Best Temperature for Hydroponics

To keep plants thriving, the nutrient solution and water solvent must be kept at proper temperatures. Experts agree that the best water solution temperature for hydroponics is between 65°F and 80°F. This temperature range provides an ideal setting for healthy roots and optimal nutrient absorption. To get a bit more technical, when water reservoir temperatures (also known as root zone temperatures) are between 65°F and 80°F, high levels of dissolved oxygen are available at the root zone. Additionally, these ideal temperatures encourage plant disease suppression.

When things get too hot: Cooling Options for Hydroponics

Maintaining ideal water temperatures for your nutrient solution often means incorporating some sort of process cooling solution during hot summer months. Here are a few ideas to help keep things from overheating:

hydroponics cooling chart

  1. Ice Packs

    A simple, inexpensive solution is to keep 10-15 ice packs on hand and add one to your reservoir every 15 minutes until the desired temperature is reached. This method may become time-consuming when temperatures are especially high and are likely not a viable option for larger gardens.

  2. Cool Water

    Another easy solution is to add cool water to your reservoir. Remember that anytime you add water the nutrients will become diluted; check and adjust accordingly.

  3. Paint it White!

    Painting your reservoir container white will reflect sunlight and heat and help keep your water and nutrient solution cool. This may not keep things quite cool enough when temperatures are especially high, but certainly helps prevent unnecessary heat.

  4. Hydroponics Chillers

    Chillers are an investment, but for larger operations or serious gardeners, they are the most reliable, effective, and easy to use option. Hydroponic water chillers remove excess heat from your hydroponics system and keep things at a consistent temperature without very much work on your part.

North Slope Chillers are an excellent option for hydroponics cooling. They are easy to install and will not disrupt your current layout. Additionally, North Slope Chillers offers custom solution– no matter what your garden looks like, we can help you keep it cool! Shoot us an email at [email protected] if you’d like more info. We’d love to help you out!

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